VisioLine ®

Integrated Vision System for Packaging Inspection

VisioLine® is a standardized vision inspection system for integration in thermoformers.

By implementing the quality control of packaging within the thermoforming machine, valuable footprint on the factory floor is saved.

Additionally, VisioLine® is the perfect solution for inspecting packages of thin, flexible foil, as seal inspection usually must be performed before the punching process to achieve reliable failure detection.

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Label and Artwork

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Standardized Vision Inspection Systems

Powerful Machine Vision For Any Thermoformer

The VisioLine® consists of a main housing with cameras and lights, an electrical cabinet, and an HMI panel.

The housing is fitted into the packaging machine with customized brackets while the cabinet is placed separately.

The HMI panel is built into the cabinet or onto the packaging machine.

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Highlights

Seal and label inspection of packaging before the punching process.

High-speed inspection – up to 10 m/min.

Quick and easy format change.

Inspection results are delivered to an external ejection system.

Effective real-time overview of quality data and production performance.

Industry 4.0-ready with multiple comm. protocols and MES/ERP connectivity.

Cloud-based backup and production intelligence tool.

Technical Overview

Specifications

Camera: 2-6 GigE Line Scan

Max. peak indexing speed: 1200 mm/s

Max. throughput: 200 packs or 10m/min

Dimensions: Length: 550 mm, Height: 1067/729 mm, Width: Adjustable to fit packaging machine

Material: Stainless steel AISI 304

Enclosure Rating: Electrical cabinet IP66, Bottom Camera housing IP 66

Built-in Computing System

Processing system: Industrial PC

Operating system: Windows 11 IoT Enterprise LTSC

Interface: Gigabit Ethernet and digital I/O

Communication protocol: OPC UA and REST API

HMI: 15.6" full HD multi-touch panel

Supply

Power: 230/115VAC, 50/60 Hz, Max 10/20A

Consumption: 0.5 kW

Ideal for high-speed production

The VisioLine inspects at speeds of up to 10 m/min, making it ideal for high-speed production environments.

The system, powered by TriVision’s intuitive interface, VisioLine helps manufacturers optimize their processes through early error detection and efficient root cause analysis.

The solution also supports fast and effortless format changes, ensuring maximum flexibility on the production line.